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How To Test The Rectifier Regulator On A Motorcycle

If very low or zip the stator is bad. Set your meter to the diode test setting.


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Reverse Bias of Positive Circuit Diodes.

How to test the rectifier regulator on a motorcycle. Check the battery voltage with the engine not running. These fail often on older motorcycles because they live a very hard life. If stator checks ok hook it back up to the RR and check.

When you test a rectifier you are testing the diodes in it. For a complete function test send your unit to. The RR output with the meter set on DC.

Regulatorrectifiers take 3 phase AC power from the stator and rectify it into DC power. You want to test the continuity between the POS wire and the three yellow wires then the NEG wire and the three yellow wires. In most motorcycles the regulator and rectifier are located together in the same unit but other older models have them installed separately.

Step 3 Using the multimeter test the battery terminals again. Motorcycle regulator rectifier tester voltage wiring 12 volt combination wires 12v a for mosfet circuits diagram separate universal 4 wire full wave black common motor upgrade tutorial 101 bike exif yamaha xs650 schematic motors dc harley motogadget m unit ricks honda fxd 125cc cg125cc parts vintage this mini dirt atv gy6 50 150cc scooter 6 3 phase unwired kzrider sparx single powerbox instructions aftermarket motored conversion noref motorbike rectifiers. You should receive a reading of 135 to 145 volts if your rectifier-regulator is functioning correctly.

Others such as old Suzuki GS twins do it automatically while some like Hondas CB750900F govern field coils that increase or reduce magnetism and thus electrical output. You can only test the diode function of your recreg. Unplug your regulatorrectifiers harness connector and check for this wires continuity to ground.

Using the multimeter test the same battery terminals again. The final test is of your regulatorrectifier. How to Test the Regulator Rectifier for Failure.

Put the multimeters positive lead on the positive terminal of the black two-terminal connector. In each case the test light should light up. If the readings are not within the normal range it is time to begin testing the charging system components.

There is only one coil in the alternator feeding an ac voltage into the regulator rectifier unit. To check altr hook up a voltmeter set on 200V AC. Totally normal readings after a cold start on battery current leakage test 040A initially upon touching multimeter leads but quickly stabilizing to 002A regulated voltage test 140V at battery terminals when revd to 5k rpm stator coil resistance test 04Ω between leads of the stator leads stator no-load performance test 87V at 5k rpm regulatorrectifier diode test all.

How to test a typical motorcycle rectifier regulator. 1 2-pin Regulator. These regrectifiers RR-units are usually sealed with epoxy and it is considered difficult to find out if the unit is faulty or not.

How to test the Regulator. Start by disconnecting the wires in your bike and switching the multimeter to diode function. This type may be found on some small bicycles which do not have battery and only have Head Lamp Tail Lamp.

Heres what you need to do to test your rectifier for failure. Since the incandescent bulbs work well on AC voltage there is no rectifier section in this type of regulator. Connect the test lights ground clip to the batterys positive and connect the batterys negative to each of the alternator wires.

Testing your Motorcycle Rectifier A Rectifier is the part of the charging system that convert the AC voltage from the alternator into DC voltage which can be used to charge the battery. Connect the positive from your bikes battery to each of the three alternator wires one at a time. Two regulatorrectifier units from two motorcycles.

Some reg recs for example in 1990s Ducatis use a sense cable to detect system voltage. To any two of the 3 altr wires and run the bike. Now reverse the polarity of the battery.

Pairs of the 3 wires should show 40-50 AC volts maybe. The circuit inside the unit regulates the AC voltage coming from the generator to 135 14 VAC for the bulbs. Check both voltages running and not running at battery terminals.

This type of regulator is called a shunt type. Start the bike increase the rpms up a little the voltage should now be a couple of volts more than the original battery voltage. For millions of engine revolutions they have to get a big voltage invert it.

This is from the Shindengen website and the standard SRX regulator is a Shindengen one. Here is a picture of a Lucas alternator rotor the magnetic bit in the middle and stator the bit round the outside with the wires coming out of it. By measuring the value of both the positive diode and the negative diode you can find out whether the current is being regulated and whether AC power is converted to DC.

Next put the multimeters negative lead on all three terminals of the gray three-terminal connector individually. Start your motorcycle and rev the motor to 5000rpm maintaining the engine speed during the testing. The motorcycle regulator rectifier tester circuit presented here can be used to test a 6-wire shunt type regulator-rectifiers for a 3-phase charging system of motorcycles.

You can test your motorcycles rectifier using digital multimeters. They dont show any internal diagram for the reg rec but its likely to be something like that shown on the below. Start the motorcycle and rev the motor to 5000rpm.

Grounds the system to the frame may have two wires. Nearly every motorcycle regrec is. Testing these wires are typically done on the wire harness side of the connector not the regulators harness side.

The regulator portion is a feedback loop that monitors the output voltage of the regulator and diverts excess power to ground. This tool measures the electrical value of currents.


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