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25 Hp Mercury Compression Test

They not only vary from the reporting individual but from manufacturer to manufacturer. Battery-free Electronic Fuel Injection EFI on the Mercury 25 FourStroke delivers consistently easy starting crisp throttle response increased fuel economy and outstanding overall performance.


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If there is a spark there is a good chance that the ignition is not the problem.

25 hp mercury compression test. Its also rather hard to find where a manufacturer will say the compression range should be from this psi to that psi. What Outboard Compression Test Results Mean. Most are around 120.

The compression you should see will vary with the make and model of the motor. For instance a fully functional Mercury 25 Hp cylinder compression value may be significantly different than that of a Johnson 25 Hp. 100psi would be very low for most normally aspirated motors.

I have been told that Mercury doesnt publish compression numbers. After the oil has been applied retest that cylinder. DOWNLOAD Honda Repair Manual 99 15 25 30 40 50 75 90 130 HP December 23 2017 3.

Mercury 1993 25 hp 2 strokes compression REsult I tested my engine recently and it was running 117 and I have the same warning caution in my serv. 25 hp Mercury compression. Either way if you pull the watercover off you will shortly be pulling the side cover.

If you do a compression test click here to learn how to perform a compression test and you have the controls closed. You hear people talk about compression numbersDo any of you people know what a newer motor compression numbers are A newer 25hp Merc will have around 145 to 150 sI have purchased older Mercs have had compression readings around those numbers alsoSome times the rings may be stuck but a little Marvel Mystery oil will take care of that if not too badI have a 1974 85hp Merc that. Check the black and yellow wires if there is no spark.

They will still run well down to about 90 psi once they down below 90psi they will start to lack power. At least I cannot find them the manual is disorganized somewhat. Good results for Four-Strokes should be 180-210 PSI and Two-Strokes should be around 110-130 PSI.

A wet compression test will temporarily seal the piston rings and possibly raise the compression. Couple of points to make. Here is everything that you need to.

If your readings are below standard not within factory specifications perform a wet test. So 61 comp ratio and 88 psi is a good and valid value for MANY or even most low horsepower models but there are exceptions and variations to every general rule. Check all six cylinders for compression at cranking speed.

Take Grahams advise if not mine have a look at the side covers. If the engine needs rebuilding its not because of the compression. You will see a good compression reading of 150-160 PSI.

Obtain a can of fogging oil and spray the perimeter of the cylinder walls and pistons. Since it wont either the carb is screwed up the flywheel key is sheared it happens or theres reed valve problems--these motors use a rubber seal to separate the two cylinders and it tends to fail. The Compression test was good on all cylinders and the.

They should be the same. Remember to check for a spark on both of the 25 HP Mercury boat motor cylinders. They should be within 10 of each other.

Starting is easier and. You will see those compression numbers come up to around 180-190 PSI. A compression test on a cold engine will come back a little lower than a warm engine but not by much.

If your outboard engine doesnt start run rough or without much of a power do the compression test on all the cylinders. Inspect for pattern as outlined above. If you have a compressor blow gun with a rubber tip you can just hold the tip of the blow gun.

All of our new used products come complete with a factory warranty. Pull all six plugs keeping them in order. Compression Test on a 25HP 1987 Mercury.

If it has gas spark and compression it should start. How to Compression Test on Mercury 2-Stroke Outboard Engine November 17 2016 2. Results vary depending on whether the outboard is a Four-Stroke or a Two-Stroke.

For instance a fully functional Mercury 25 Hp cylinder compression value may be significantly different than that of a Johnson 25 Hp. Though this advanced compact Mercury outboard motor offers EFI that no other outboard or boat manufacturer offers at this horsepower rating often users experience some troubleshooting issues while using it. Testing compression is a.

The 94-95 year models were in transition between nikasil and mercosil design blocks. Crank the motor to see if there is a spark. I know that the factory service manual doesnt mention numbers.

The Mercury 25 HP 4 stroke outboard motor model delivers constant easy starting crisp throttle response maximized fuel economy and overall outstanding performance. If your engine is the same as all other mercs the head is cast into the blockcase. Seems that I have adequate compression with my numbers.

The Seloc book give a few random numbers that are not set in stone and the lowest is a 45 HP at 90 psi. Mercury 25HP 4-stroke outboard engine from Bridgeview Marine. There are no factory compression specs.

Higher than that I would visually inspect the cylinders. 50 HP Mercury Outboard Repair Manual November 24 2016 0. The 2 stroke mercury 25 does not have any form of overheat alarm or derate function.

You also want all cylinders within 10 to 15 of eachother. Mercury 15 and 20hp FourStroke outboards come standard with a three-position choke eliminating the need for a primer button. Low pressure cylinder indicates wo.

Then if you put the handles in WOT. Just connect the gauge to your air compressor and compare the readings on the air compressor to the readings on the gauge. Set the gap on the detector to 38 of an inch.

4 Jan 25 2014. I just purchased a 1999 22 Aquasport with a 1999 225 Mercury Optimax Outboard with 624 hours. Cylinder compression test of a low hour Johnson Evinrude 25 Hp Outboard Boat MotorAn outboard has good compression if the values are above roughly 70 psi a.

It looks like the inside of a jug with the bottom cut off. On say a 250 HP Yamaha four-stroke. As it wears and tears compression will go down.

Most small horsepower up to 25 hp two-cycle outboards built prior to the 1960s had a compression ratio of about 6 to 1. Short of having the block sleeved neither should be considered rebuildable if deep cylinder scoring is present. Your engine is a 1980-81 model.

I see 155 psi on older Johnsons and Evinrudes 130 is typical on many Yamahas. This engine runs my boat right at 50 mph at 5600-5800 rpms. Post back with questions.


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