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Testing A Mercury Outboard Voltage Regulator

Gray to Red1 and Red 2 read 11k. Replaces OEM 88852A7.


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Find the voltage regulator-rectifier on your outboard and grab a good multimeter to test the units inner diodes.

Testing a mercury outboard voltage regulator. A three-phase regulator-rectifiers diodes take the AC signal that comes out of the engines stator-rotor assembly rectifies it and then smooths it out usually through a capacitor. If your system current draw is near the max output of the charging circuit I would think this regulator is unneccessary. Fixing a mercury outboard charging system - YouTube.

Because of where the voltage regulator is located on the outboard ignition system it endures a lot of abuse. 883072T Rectifier Voltage Regulator 6 Wire 12 Volt Compatible with Mariner Mercury Outboard 830179T 815279T 854515 815279 856748 883072-75-200HP 1987-2005 - 2346 Cylinder. The RR is checked for output voltage with the motor running at a fast idle when connected to a fully charged battery.

Testing my regulatorrectifier for a 2002 mercury 2 stroke. 47 out of 5. The voltage regulator is a potted electronic component in a square cast aluminum chassis shaped like an open box somewhat like a sardine can.

This one is square and has six wires. In this video I probably demonstrate a method to troubleshoot and repair a 12 volt charging systems voltage rectifier regulator. Mercury DVA Peak Reading Voltage and Resistance Chart HP Year Model or Serial Ignition Part Number Stator Trigger Read Ohms DVA Low SpdHigh Spd High Spd Low Spd High Spd Read Ohms DVA 90-350 9-16 Amp 6 CYL 1976-1994 4301235- OG201874 332-7778 114-7778 Blue to Gnd BlueWht to Gnd Red to Gnd RedWht to Gnd 5000-7000 2200-2400 90-200 30-90 180-400V 25-100V See NOTE 1.

Mercury 60-HP Voltage Regulator Failure. In comparison the rectifier is responsible to convert AC power to DC. A good battery is just as effective.

Disconnect the Mercury Outboard switch and reset if the engine fires replace the Mercury Outboard switch. The voltage regulator is strictly used to regulate the voltage of the outboard. If not the structure will not work as it should be.

Many cars trucks and moto. This listing is for a Mercury 135-200 20L 24L 25L Voltage Regulator. Check the voltage on the red and white Ignition wires at the CD Unit.

In a C115 the tachometer signal does not come through or from the RR. I also believe that the voltage regulator under the cowling may have overheated. The rectifier youll find most commonly on an outboard is a bridge rectifier and this is the circuit diagram for one of those down here which well go through in a minute so the simplest rectifier you can have is just a single diode that only allows current to flow in one direction so instead of alternating youre simply allowing only go in one direction what this gives you though is half wave rectification.

The one I found is diamond shaped and has studs rather then pig tails. The voltage regulator is supposed to shunt excess to ground. Mercury Rectifier Troubleshooting.

The test involves the use of a multimeter. If no or substandard voltage output then checked the lighting coil for proper input to the RR. To be able to make sure the electrical circuit is constructed correctly Mercury Outboard Rectifier Wiring Diagram is necessary.

How can this diagram assist with circuit building. As speed increases with any alternator the voltage output increases proportionately as does the frequency. The rectifier can remain in place but.

Ive spent considerable time googling test for a Mercury 893640T01 voltage regulator and have found none. Connectors on re rectifier testing yamaha 9 9 4 stroke i think one of the problems with many small outboards is that the. Replacing The 100 Voltage Regulator On Outboard Motors With A 4 Mercury Outboard Rectifier Wiring Diagram.

It comes from the lighting coil. If you are having problems with the charging system you may need to test the rectifier for functionality. Gray to ground read 13k.

If the voltage is less than 9 12 volts during cranking there is a problem in the battery s or the Ignition switch Box. Today I noticed that the voltage shown on my Smartcraft guage was at 118 to 12-volts while underway on a 2004 Mercury 60-HP outboard motor. If you are using a 40-amp output stator there will be a large load put on the regulator.

Red1 and Red 2 to caseground read 125k. This rectifier has 2 reds one i assume is a sensing wire. Jul 19 2017.

Mercury Outboard Voltage Regulator Test Mercury Rectifier Testing steps with pictures April 20th 2019 - Mercury Rectifier Troubleshooting Rectifier testing and troubleshooting If you are having problems with the charging system you may need to test the rectifier for functionality The test involves the use of a multimeter The rectifier can. Mercury Outboard Voltage Regulator Test voltage regulator rectifier 30 125hp mercury outboard motors 883072t 8m0084173 brand new and high quality fast. Mercury 135-200 20L 24L 25L Voltage Regulator Replaces OEM 88852A7.

Output should be 145 volts. Rectifier testing and troubleshooting. Rectifier is on my bench.

Due to the sensitivity relating to proper installation of electrical components the manufacturer of this part does not allow returns for. Ohm tested with results as follows Y1 and Y2 to caseground read 125k. They have added a fuse and a ground wire that were lacking on the original part.

The new part has some modifications. Before it was around 14-volts while underway.


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